What is a Transfer Pump Set?
A transfer pump set consists of two or more pumps working in parallel or series, managed by a control panel to balance load, maintain redundancy, and optimize efficiency for high-volume fluid movement.
Key Service Capabilities
- Custom pump array configurations (series/parallel)
- Integration of automatic changeover controllers
- Installation of flow meters and pressure sensors
- VFD panels for dynamic speed control and energy savings
- Built-in redundancy for critical process continuity
Pre-Installation Planning & Design
Before installation, we perform:
- Detailed system hydraulic modelling to select pump count and arrangement
- Control panel design for automated operation and safety interlocks
- Pipework layout planning with isolation valves and bypass lines
Installation Process
- Foundation & Skid Mounting: Secure pump skids on pre-leveled foundations with anti-vibration mounts.
- Pump Array Assembly: Connect suction/discharge headers, install flow meters, check valves, and sight glasses.
- Electrical & Control Wiring: Wire pumps to automatic panel, configure alternation settings, and install emergency stop circuits.
- Commissioning & Balancing: Perform individual pump tests, calibrate flow balancing valves, and establish set points for automatic operation.
- Performance Validation: Log data across load ranges, adjust VFD parameters for smooth ramp-up and energy optimization.
Advanced Installation Features
- Redundant PLC-based control with remote SCADA connectivity
- Automated pump alternation to distribute runtime evenly
- High-precision flow and pressure monitoring with alarms
Maintenance & Lifecycle Support
We offer scheduled maintenance with preemptive vibration analysis, seal inspections, and performance tuning to ensure longevity and reliability of your pump set.
Case Study
Deployed a three-pump transfer set at a desalination plant, achieving continuous water transfer at 500 m3/h with zero downtime during a six-month trial.
Frequently Asked Questions
- How is pump alternation handled?
- Our control panels automatically switch active pumps based on runtime or demand to balance wear.
- Can multiple SKIDs be linked?
- Yes, we can network multiple skids for large-scale installations via PLC or DCS integration.